Hybrid marine system – Wärtsilä HY

Flexible hybrid solutions that deliver top performance and save fuel

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How to optimise fuel consumption with hybrid marine solutions

What is a hybrid marine system?

A hybrid system on a ship combines an energy storage system – a vessel battery - and a conventional engine. Its foremost benefit is that it allows the engine to run on optimal load because the battery will absorb many of the load fluctuations and acts as spinning reserve. This saves fuel and reduces GHG emissions. Overall, the ship will perform better and its engines will stay in better shape, which reduces the need for maintenance. The Wärtsilä hybrid/battery systems also help you meet the most stringent environmental codes.

The Wärtsilä HY is suitable for applications in a variety of segments, including offshore vessels, tugs, ferries, and merchant vessels, as well as for retrofits of existing installations. Watch the video to see how some of our customers have benefited from Wärtsilä HY. 

The Wärtsilä HY is a market-leading hybrid marine solution, available for newbuilds and as a retrofit for existing vessels. The retrofit option introduces a HY Module, which optimises the use of auxiliary engines. Their running hours will be reduced, which saves fuel.

The hybrid system can be a component in a “free power-source” installation – for example with photovoltaic cells or wind assisted propulsion.
The use of hybrid technology and the increasing number of hybrid ships is central to achieving a cleaner, safer, more efficient, and profitable future.

Wärtsilä HY at a glance

Wärtsilä HY consists of specifically engineered components – the engine, power drives, and the energy storage system also with optional fuel cells. Its “brain” is the Energy Management System EMS, which controls the flow of energy between different power sources.

In Wärtsilä HY, all hybrid propulsion components work together optimally, in unison. This is why Wärtsilä HY delivers superior levels of integration and control, compared to solutions which only add an energy storage to the propulsion system.

A hybrid ship with Wärtsilä HY can operate in different modes and thus respond to the changing conditions in an optimal way. Its flexibility allows it to save fuel, and its overall performance is better as well.

Which ships can adopt Wärtsilä HY?

The Wärtsilä HY is suited for both diesel-mechanical propulsion and diesel-electric propulsion.
Vessels of all kinds can benefit from this hybrid solution, including

  • ropax ferries
  • ferries
  • shuttle tankers
  • platform supply vessels (PSVs)
  • tugs
  • mini-bulkers
  • bunker vessels
  • PCTCs (pure car and truck carriers) 
  • fishing boats.

Wärtsilä will configure and set up the hybrid propulsion system according to each vessel’s operating profile.

Energy Management system – the intelligent core

The Energy Management System EMS integrates and controls the hybrid propulsion components in the vessel. It is the “brain” and the intelligent core of Wärtsilä HY. The EMS makes sure that the power system works in an optimal way. It also safeguards the battery lifetime because it will not charge or discharge it over the allowed limits.

The following are examples of the key role that EMS has in the optimal operation of the hybrid ship:

Spinning reserve. It may be necessary to run an additional genset for safety reasons, for example in Dynamic Positioning mode, in manoeuvring or in confined waters. The battery can serve as spinning reserve instead, replacing the additional genset, which would usually be running at low load.

Green mode with zero exhaust emission. When the vessel operator selects this mode, the EMS makes sure that all power will come from the energy storage system (the vessel battery). This will continue until the battery level reaches its pre-set minimum.

Start-and-stop. When the engines are operating at low load, the EMS ensures that all power for propulsion will come from the energy storage system. This will continue until the battery level reaches its pre-set minimum. When that happens, the EMS automatically re-activates the engines. The engines provide the propulsion power to the vessel and they also re-charge the vessel batteries.

Instant load taking. It may happen that instant load is needed from the engine – only it cannot respond quickly enough, or the instant load will strain the engine which means higher maintenance costs later. Instead of straining the engine, the EMS can bring the battery in to take the load until the engine has ramped up. Because the battery is always on, it will deliver full power in milliseconds.

Cold system start-up. The ship will start with the power stored in the vessel battery. It is ready to go right away because it will not have to wait for the engines to warm up.

Peak shaving. When there is load fluctuation, the energy storage system will complement the engines. The engines can continue operating at stable load.

Power boost. The propulsion system will get a power boost when both the engines and the batteries supply power at the same time.

Automatic power backup. Emergency backup algorithms in the EMS control the built-in backup power sources. The EMS will bring them into use automatically when needed. This makes the ship’s operations safer also in exceptional situations.

Charging. The EMS  controls that the battery will charge at its allowed C rate.  This safeguards the lifetime of the battery.

What are the operating modes of a Wärtsilä HY hybrid ship?

A hybrid ship with Wärtsilä HY can operate in different modes and thus respond to the changing conditions in an optimal way. Its flexibility allows it to save fuel, and its overall performance is better as well.

Operating modes

Short Sea Shipping - Landing page

Mechanical mode
​ Hybrid mode
Electric mode
Zero emission mode
Boost mode
Manoeuvring mode
Hotel mode
Main engine genset mode

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Wärtsilä HY - the future of propulsion

One of these could be the optimal hybrid marine solution for you

The following are two examples of hybrid solutions for small merchant vessels.

Option 1. Hybrid-mechanical CPP

The hybrid-mechanical Controlled Pitch Propeller is teamed with energy storage and shore connection. The power is provided by alternative fuels. The resulting set-up integrates the propulsion system and electrical distribution.

Option 2. Hybrid-electric FPP

The hybrid-electric Fixed Pitch Propeller teamed with energy storage and shore connection. The power is generated from alternative fuels. This set up is suitable for a direct-driven FPP with large, permanent magnet motors.

Which kind of batteries and fuel cells should be used in Wärtsilä HY?

Three types of batteries used in automotive and energy markets are suitable for marine use:

  • NMC (Nickel-Mangan-Cobalt)
  • LFP (Lithium-Ferro-Phosphat)
  • LTO (Lithium-Titan-Oxid)

All three have their strengths and weaknesses. Wärtsilä experts will select the most suitable type for each vessel application – in the same way they select the other electrical components such as power drives, generators, motors, and transformers.

There is currently one suitable fuel cell type for marine use: the PEM (Proton-Exchange-Membran) fuel cell. PEM fuel cells are practical for vessels that run on hydrogen fuel. Using a PEM fuel cell together with other alternative fuels will require a reformer, and that will bring the efficiency down to the level of a regular combustion engine, bringing no benefits. 

The Solid-Oxide Fuel Cell (SOFC) technology is under development for marine applications. This is a promising technology because it will be able to use alternative fuels like methanol and ammonia.

Hybrid ferries

Combine and optimise the Wärtsilä HY with the best picks from Wärtsilä’s portfolio of propulsion solutions, and you can get an ideal solution for ferries. The solution is quiet and decreases emissions, which will please the communities located near ferry ports. Passengers will appreciate the quieter ferry engines and the reduced vibration and smoke.

In fact, the hybrid solution allows the engines to be switched off near the port or on short routes. The ferry will operate quietly and without smoke – and retain its excellent manoeuvring performance. There will also be significant fuel savings and less need for maintenance.

Zero-emission operation – the green mode – includes 

  • diesel mechanic propulsion
  • two main propellers
  • stern thrusters
  • rapid, wireless charging of the energy storage system.

The estimated payback time for such a configuration is only around four years, depending on the price levels of fuel and shore power.

White paper: Hybrid propulsion is part of the future for RoRo/RoPax ferries

Hybrid bulkers 

Brochure: Wärtsilä HY Module for Bulkers

Hybrid solutions – explained in less than 3 minutes

Watch this video and you will know the essentials of the technology at the core of hybrid marine solutions.

What about services?

To meet your evolving needs, Wärtsilä’s field service can support you regardless of the location of your assets. This will help you achieve significant savings in operational costs. Take a look at the services portfolio. With this kind of support, you will be able to focus on your core business.

Related solutions

Take your easiest step towards decarbonisation with hybrid solutions – get in touch and let’s discuss your needs and options!

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